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Quick Details

  • Type: Other, Portable
  • Place of Origin: Shandong, China (Mainland)
  • Brand Name: dzywed welding carriage
  • Model Number: KA-H10 welding carriage
  • Voltage: 220V/110V
  • Current: Alternating Current
  • Rated Capacity: 100%
  • Rated Duty Cycle: 60%
  • Dimensions: Depends welding carriage
  • Weight: 10.6kg auto welding carriage
  • Usage: auto welding machine
  • Certification: CE ISO
  • After-sales Service Provided: Engineers available to service machinery overseas
  • Walking speed: 0-999mm/min
  • color: customization
  • Name: two-sided fillet portable welding machine
  • Packing: Wooden Case
  • Function: Automatical Production
  • Accessories: Brush
  • Efficiency: 90%
  • Warranty: 1year
  • Key words: welding machine

Packaging & Delivery

Packaging Details Standard wooden packing or customization
Delivery Time Shipped in 3 days after payment

TIG double torch automatic welding carriage machine for pipe 

Product Description

1.Overview

CO2 welding automatic car widely used in ships, bridges, locomotives, steel, 

petrochemical and other industries, for a variety of welded structures welding,

such as:strengthening welding ribs,ribs, cross-site welding, box beams and so on.

Its main advantages are:

· Reduce labor intensity, improve the working environment

· The efficiency of the welding carriage is 1.5 times as the workers

· Avoid bad welding quality caused by human factors

· The nonperforming rat generally manually operated at about 20% 

· Automatic welding carriage no adverse rate 

· The overall efficiency than the manual welding by nearly 200% high degree of automati on

· Stability of welding quality not need to be skilled workers

2.Feature

1)KA-H10 can achieve vertical welding, horizontal welding, girth welding and horizontal

     welding a variety of locations welding.

2)Has a linear swing function. Swing mode, swings, swing speed, swing around the

    center position and the dwell time and other parameters are adjustable.

3)With a digital display car speed.

4)In order to prevent undercut and insufficient welding phenomenon,

    swing set stop time adjustment function.

5)Welding torch stops automatically revert to the bead center position.

6)With automatic crater function.

7)Having a current and voltage regulation and wire inch function.

8)With fast return function. 

3.Using Environment

Rules are generally used for vertical butt welding, butt weld, through

the adjustment of the welding torch position and angle can also be

horizontal position welding and fillet welding.

4. Outline drawing and main component

  •  DC motor: the driving force of welding car. Power supply using AC220V.
  • Track: flexible track, has a certain resilience, standard configuration is

   2 meters, can extend use docking

  •  Mounting magnet for guide rail: fixing device for track. Can produce

   60Kg suction, can be firmly adsorbed on the workpiece. With a detachable

   handle, easy to disassemble and move track.

  •  Control panel: central control of the car, all the movements are the control.
  •  The clutch device: trolley track wheel clutch device. The handle is screwed

   when installed, driving track wheel opening, after the track wheel stuck in

   orbit, loosen the handle, the rail wheel automatic locking. When the handle

   is in half clutch state can achieve rapid return function.

  •  The X-Y fine-tuning slider:

   The torch position adjusting mechanism. X direction of the adjustment range

   is + Y, 20mm direction of the adjustment range is + 20mm.

  •  The swing motor (swing head):

   Driving device of oscillating device. Using high precision DC motor, its power

   is 6W.

  •  The welding torch clamp: welding gun clamping device. Can adjust the

   welding angle adjusting range of plus or minus 90 degrees.

  •  Clutch:

   Left open to lock, only in the locked state equipment can be normal to walk,

   to the right to loosen, can quickly push the equipment to the welding position.

6.Technical parameters

Items

 content

Remark

Car

power supply

AC 220V,50/60Hz

 

Dimensions

500 x355 x 243

W×L×H

weight

10.6Kg

 

Drive mode

Gear drive

 

Walking speed

0~1040mm/min

Digital display

Torch adjustment range

up and down

±20mm

Before and after

±20mm

Operation angle

360°

Angularly

±90°

track

Installation form

Removable magnet

 

Dimensions

42×29.3 ×1800

W×H×L

Material

Imported elastic strip

 

weight

20kg

Including magnet

swing

parameter

Wobble pattern

 

 

 

Swing speed

0-1520mm/min

 

Swings

±20mm

 

Residence time

0-2s

 

Center position

±5mm

 

 

7. Installation method

(1)Installation conditions

a. Welding necessary tools are welding power supply and wire feeding device;

b. walking and control welding power supply (220V AC);

c. Welded with CO2 tanks;

d. CO2 automatic welding with welding torch

e. Other necessary basic tools

(2)system connection mode

a.  installation track, track installation must ensure that the welding direction

     of the car and the welding seam parallel

b. Install the car, the car with install the handle of the orbit round card in orbit

c. Wire feeding plate installed on the wire and pull to the welding torch ends

d. gun port is connected on the wire feeder

e. Tractor power cables in the car 3 p on the socket, on the other side after

    220 AC power supply.

f. Special control cable has three joint, smokes welding carriage, a welding

   machine, the other machine.

 

 

 

  

 

 

1.The body part

 X Y panel, sensors, handle and other accessories.

2.Part of the driving device

The device is composed of rubber wheel, helical gear, chain, sprocket, sprocket teeth, etc.

3.Welding torch 1 adjustment slider 

Adjusting the position of welding torch 1 ,while you can adjustment up and down, 

left and right  by manual fine-tuning.

4.The torch 2 adjustment slider

Adjusting the welding position of torch 2

5.The torch holder

Fixing device of torch, in order to make the design convenient check 

and adjust the welding torch adopts detachable

6. The guide part 

Walk along the welding workpiece, accurate guide welding parts

7.The control box 

All the parts of the control of the car.

9.Welding parameters (for reference only)

Wire diameter

Welding parameters

1.2mm

1.4mm

1.6mm

Electric current(A)

Flat welding

120~300

150~380

180~430

 

Horizontal welding

120~280

150~300

180~330

 

Vertical up (overhead welding)

100~160

120~160

140~180

 

Vertical down welding

120~170

140~180.

150~200

Voltage(U)

U=14+0.05I   Below 300A U=0.04I+16±1.5

                 Above 300AU=0.04I+20±2.0

The distance between the nozzle and the workpiece(H)

200A  H=10~15mm   200~350A  H=15~20mm

350~500A   H=20~25mm

Wire extension length(L)

Generally take about 10 times the diameter of the wire, that is L=10

(1)Docking

 

The following is a swing parameters:

Thicknessδ

Swing pattern

Swings (scale)

Swing speed (scale)

Around the residence time (s)

6 mm

Sawtooth wave

3~5

4~5

0.2~0.3

8 mm

Sawtooth wave

4~5

3~5

0.3~0.5

12 mm

Sawtooth wave

5~7

3~4

0.5~0.7

 

 

Company Information

 

Our company mainly produces all kinds of flat welding, vertical welding, welding in all positions.

Welding oscillator, digital tube, welding, tube plate welding equipment. Fish machine, gas and

food grade conveyor convey chemical smoke patent production ship. Such as: marine fish machine.

Companies in the market as the leading technology research and development and innovation to

make our products continue to be updated in accordance with market demand for the company

to get the development of the company.

Working flow & Factory overview & Certification

 

  

Our Services

 

1.One year warranty under normal use and we supply lifetime maintenance.

2.Technical support by Phone, E-mail, Skype, Whatsapp, MSN around the clock.

3.Friendly English operation manual, easy to understand.

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